变压器绕线包胶焊锡生产线 柔性连接） 自动绕线机

产品概述Product Overview
把多台自动绕线包胶一体机和一台自动焊锡机组成一条流水生产线。设备之间通过输送皮带线自动把**工位的产品流向下一工位，使整个生产线按照同一个节拍时间生产。组线生产适用于变压器线圈的大批量、高效率绕线焊锡生产。
Integrating multi automatic winding taping machines and an automatic soldering machine to a production line. Coil products are transferred automatically to next station via conveyor belt. The entire production line is in accordance with a production cycle times. Applying in manufacturing of high volume, high efficiency transformer coils and winding taping production line.
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柔性连接的优势 Vantage of flexible connections

◆生产灵活，方便切换机种，可以根据不同数量绕组组建生产线。
Flexible producing and convenient changing machine models, we can set up a production line in according to the number of windings group.
◆成本比全自动流水线（带振动盘）低。
Cost lower than full automatic assembly line (with vibration plate).
◆对骨架、漆包线、胶带等物料一致性要求低。
Conformance requirements for the bobbins, enameled wire, tape and other material is low.
◆单机之间有一定数量的备料，如果某台设备出现员工离岗、缺料或设备故障等情况，生产线不会停止。
There are a few spares between the machines, if one of employees leave, lack of material or equipment failure, etc., the production line does not stop.
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适用线圈Using Scope
高频变压器、低频变压器、开关电源线圈等各种变压器。
High-frequency transformers, low frequency transformers, switching power
coils and other transformers.
 


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设备特点Equipment Features
◆设备核心标准件全部采用进口高品质元器件。
The core standard parts are imported high-quality components.
◆主体全部采用铸铁精密加工制作，单机重量820KG保证设备稳定、高速、长期运行。The main body of winding machine is made of cast iron. The whole machine’s weight is up to 820KG, which ensures the stability of the equipment.
◆设备的主轴夹具采用快速更换结构，不需要拆卸螺丝即可更换机种。
Equipment with fast replacing spindle fixture structure, which can be replaced without removing the screw.
◆搭载艾森*创的多轴板式包胶结构，彻底解决市面上起绕绕不上、包偏等不良现象。
Assembled by ASCEND’s original multi-axial taping structure, thoroughly solved the problems in the field like failure winding, taping deviating and so on.
◆可安装200米的大卷胶带，比现有胶带使用时间提高了3倍。
200 meters of tape can be installed, triple using time than existent.
◆多台设备用皮带线连接，不需要人工周转。
Multiple devices is connected with the belt line without help from labors.
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规格参数Specifications
 
型号 Model
RB6908-BS/RA10008-BS
RB4512-BS
主轴数Number of spindles
8
12
主轴较高转速(rpm)
Max. spindle speed
10000
主轴间距(mm)Center distance
69/100
45
主轴伺服马达功率(w)
Servo motor power
1000
骨架较大旋转直径(mm)
Max. bobbin rotating diameter
34
22
增加辅助下料结构时骨架较大旋转直径(mm)Max. rotating diameter for assembling accessorial upload structure
59
35
上下料方式Loading/unloading method
自动上下料，皮带线传送Automatic loading, transmission by belt line
控制系统Control system
可编程序控制器，支持多轴插补运算Programmable logic controller, support for multi-spindle interpolation operation
人机界面Man-machine interface
7寸彩色触摸屏7-Inch color touch screen
快速夹具接口内径（mm）
Inside diameter of fast fixture
10
适用线径(mm)Applicable wire size
0.03～0.4(追加气动剪刀可达0.8)
0.03～0.4(Additional pneumatic scissors can be up to 0.8)
XYZ轴移动距离(mm)
XYZ axis moving distance
X：100   Y：140   Z：110
XYZ轴较高移动速度(mm/sec)
Max. XYZ axis moving speed
260
包胶宽度规格(mm)
Tape width
窄带包胶结构1-10
Narrow taping structure 1-10
标准包胶结构5-15
Standard taping structure 5-15
包胶带宽度变更时需要更换包胶夹具
Replacing the tape fixture as tape width changes
电源规格(v)
Electric power supply
AC 220V±10%，50Hz/60Hz
功率(w)Power
1500
气源规格(mpa)Air supply
0.5～0.7
设备外形尺寸(mm)
Device dimensions
1000(W)*1150(D)*1550(H)
重量(kg)Weight
820
 








电源电压 : 220伏 ;
适用线径 : 0.03～0.8 ;
主轴方向 : 正反转 ;
用途 : 适用于变压器线圈的大批量,高效率绕线焊锡生产 ;
型号 : RB6908-BS、RA10008-BS、RB4512-BS ;
品牌 : ASCEND ;
加工定制 : 是 ;