全自动车库立体车库边梁全自动冷弯成型机一次成型机组 边梁生产线 用人少

潍坊奥腾冷弯机械有限公司

潍坊奥腾冷弯机械有限公司制造的立体车库边梁冷弯成型设备具有在线打孔、冷弯成型、切断功能，实现了边梁型材的自动化高效生产。自立体车库行业在国内进入快速发展时期，我公司就投入精力研发制造车库边梁冷弯成型设备，经过不断的工艺改进，目前已将设备使用过程中存在的问题进行了改进升级，使得设备的功能以及操作性不断获得提升。目前国内在用的车库边梁冷弯成型设备绝大部分产自我公司，因优越的性能，过硬的产品质量，完善的售后服务使得我们的设备口口相传，为了越来越多的车库企业降低了加工成本。
The cold forming equipment of the edge beam of the three-dimensional garage made by Weifang OTeng Cold bending Machinery Co., Ltd. has the functions of online drilling, cold forming and cutting, and realizes the automatic and efficient production of the edge beam profile. Since the stereoscopic garage has entered the period of rapid development in China, our company has invested in the R & D and manufacturing of the cold bending forming equipment for the side beam of the garage. After continuous technological improvement, the problems existing in the process of using the equipment have been improved and upgraded. The function and operation of the equipment are improved continuously. At present, most of the cold bending equipment used in domestic garage side beam is produced in our company, because of its superior performance, excellent product quality and perfect sale After-service makes our equipment word of mouth, for more and more garage enterprises to reduce the processing cost.

我公司研发制造的车库边梁冷弯成型设备配备的数控打孔机，配有柔性CAD控制系统，可实现7种不同孔型的打孔作业，只需将图纸输入到设备自带的电脑中，即可无人管理自行进行打孔，设备自动化程度高，带有断电记忆功能，即使在遭遇突然断电的情况下，重新开机也能继续之前的打孔作业，使得突发情况也不成问题。
Our company developed and manufactured the NC punching machine equipped with the cold bending forming equipment of the side beam of the garage, equipped with the flexible CAD control system, which can realize the drilling operation of 7 different types of holes, and only need to input the drawings into the computer with the equipment. It can be drilled by no one, the equipment automation is high, with the power loss memory function, even in the case of a sudden power failure, the restart can also continue the previous drilling operation, so that the unexpected situation is not a problem.

边梁冷弯成型设备设计原则：
此设计本着使用可靠，便于维护，零部件较大限度的标准化、通用化、使用寿命正常化，投资省，关键部位高标准，辅助部位保使用，轧辊易互换、基准统一化的原则。
边梁冷弯成型设备设计依据：
根据需方提供要求，整机自动流水作业，产品样件满足提供图纸要求，参照冷弯型钢的国家标准GB6723—86《通用冷开口型钢尺寸外形，变量及允许偏差》、GB6724—86《冷弯波型钢板》、GB6726—86《货运汽车冷弯型钢尺寸、外形、变量及允许偏差》。
Design principle of side beam cold forming equipment:


This design is based on the principles of reliable use, easy maintenance, maximum standardization, generalization of parts, normalization of service life, low investment, high standard of key parts, maintenance of auxiliary parts, easy exchange of rolls, and standardization of reference.


The design basis of the side beam cold bending forming equipment:


According to the requirements of the demand side, the whole machine will flow automatically, and the product samples will meet the requirements of the drawings, and refer to the national standard GB6723-86 of the national standard for cold-formed section steel (GB6723-86). Variable and allowable deviation > GB6724-86 < Cold-formed Steel Plate > GB6726-86 < size, shape, variable and allowable deviation of Cold formed Steel for Freight cars.

边梁冷弯成型设备制造质量控制情况
根据客户的要求，结合我公司生产部、质检科实际情况，对于设备的生产管理、质量控制情况，作出以下介绍：
1、生产管理：
由生产经理统筹规划，携2名生产计划调度员，合理安排各工序工作，保证加工车间、装配车间、质检科等各相关科室的工作顺利进行，已使所有工序零部件质量达到贵司产品质量要求。
2、质量控制：
⑴、设备外观：
①、设备整体表面整洁，油漆喷涂均匀完整，不流淌、无漏喷。轧辊表面、各导轨面、滑动面、滚动面及图纸有要求的位置不能喷漆。
②、未喷漆部位涂防锈油，轧辊模具等重要部件无磕碰划伤现象。
③、整机外漏部件除刃口外都作倒角、倒愣处理，去除尖角毛刺。
④、整机各焊接及装配固定组件保证其与相关部件的相对位置合理、准确。
⑵产品精度：
①、标准轧机的牌楼固定螺栓、横梁固定螺栓、轧辊轴锁紧螺母、基准锁紧螺母、轴承盖紧固螺栓等一定要紧固到位，轧辊轴与轧辊基准线要垂直，允差0.2~0.3/1000,不可累积。
②、安装校直架时要保证其中心与轧辊基准中心对正，保证左右调整间隙能满足型材弯曲的调整及多种规格型材的共用。
Manufacturing quality Control of Cold forming equipment for side Beam


According to the requirements of our customers, combined with the actual situation of our production department and quality inspection department, we will introduce the production management and quality control of the equipment.


1. Production management:


By the production manager overall planning, with 2 production planning dispatchers, reasonable arrangement of each process work, to ensure the processing workshop, assembly workshop, quality inspection department and other relevant departments work smoothly, Has made all the process parts quality up to your product quality requirements.


2. Quality control:


1. Device appearance:


1, the overall surface of the equipment clean, paint spray uniform integrity, no flow, no leakage spray. Roll surface, guide surface, slide surface, rolling surface and drawing must not be sprayed.


2. The anti rust oil is not painted at the painting part, and the important parts such as the roll die and so on are not scratched.


3. The external leakage parts of the whole machine are all chamfered except the cutting edge, so as to remove the burr of the sharp angle.


4. The relative position of welding and assembling fixed components is reasonable and accurate.


2 Product precision:


1. The fixed bolt of the standard rolling mill, the fixed bolt of the transverse beam, the lock nut of the roller shaft, the base lock nut, the fastening bolt of the bearing cover must be fastened in place, the roll shaft and the roller datum line should be vertical, and the allowance is 0.2~0.3/1000, not to be accumulated.


2. When installing the straightening frame, it is necessary to ensure the alignment between the center and the roller reference center, and to ensure that the left and right adjustment clearance can meet the profile bending adjustment and the sharing of many kinds of profiles.